Here is a clear, practical step-by-step guide to producing coco peat blocks (compressed coconut coir growing medium):

1. Raw Material Collection

• Collect coconut husks from coconut processing factories
• Remove long fibers (coir fiber) → remaining dust = coco peat (coir pith)

2. Crushing & Separation

• Use a deferring machine to separate:
  • Long fibers (used for rope, mats)
  • Fine dust (coco peat)
• Screen to remove large particles and impurities

3. Washing & Buffering

• Wash coco peat with clean water to reduce:
  • Salt (EC level)
  • Tannins and impurities
• Optional: Buffering with Calcium (Ca) to stabilize nutrients
• Repeat washing until EC reaches required level (e.g., ≤ 0.5 mS)

4. Drying

• Dry under sunlight or use drying machines
• Reduce moisture to < 15%
• Ensure even drying to avoid mold

6. Compression (Block Making)

• Feed coco peat into hydraulic press machine
• Compress into blocks (common specs):
  • Weight: 5 kg/block
  • Size: ~30 × 30 × 10–12 cm
• High compression reduces volume → saves shipping cost

7. Packaging & Storage

• Wrap blocks (PE film or straps)
• Stack on pallets
• Load into containers (e.g., 40’ HC)
• Store in dry conditions

Final Product Features

• Expansion: ~75 liters/block
• pH: 5.5 – 6.5
• Low EC (after washing)
• Ideal for hydroponics, nursery, greenhouse farming

COCO HITECH  is among Top leading coir products manufacturers & exporters of in Vietnam.  We Specializes in coco peat , coco chips, coir fiber… an other coir products with production based in the coconut-growing region of Ben Tre/Vinh Long and exports to multiple international markets. The company markets itself as a manufacturer and export center for coconut products including coir rope, coir fiber, coir mats, coco peat, coir nets, and related products.

OUR INTERNATIONAL TEAM SALE

• 대표: Mr.Ryan (Vietnam): +84 938244404(Kakaotalk, Wechat, Whatsapp)
• Amy (English) : +84 965106010 (WhatsApp, Kakao, Line)
• Ryna ( 한국 영업 담당자 ): +84 0364775030
• Vi (中文）+84397317401| 微信ID: Nttv0608
• Website: https://cocohitech.com
• Website: https://kr.cocohitech.com(Korea)
• Website: https://cocohitech.jp/ (Japan)
• Youtube: https://www.youtube.com/watch?v=X7uwnNDKJ4M&t=70s
• Instagram: https://www.instagram.com/cocohitech/

Coconut coir board is a high-density panel made from natural coconut fibers (coir) bonded into a rigid board using biodegradable, eco-friendly resins. It is designed as a sustainable, fully compostable core material for use in coir mattresses and cushioning layers.

Key Advantages of Coir Board

100% Biodegradable & Eco-Friendly

• Made from renewable coconut coir fibers.

• Uses natural/bio-based binders — no toxic chemicals.

• Fully biodegradable at end-of-life, returning naturally to the soil.

Superior Durability & Support

• High compression and load-bearing capacity.

• Consistent firmness ideal for mattress cores.

• Excellent resilience and recovery under pressure.

Breathable & Moisture-Regulating

• Naturally porous structure allows airflow.

• Helps reduce heat build-up and moisture retention.

• Promotes a healthier sleeping environment.

Natural Anti-Microbial Properties

• Coir fibers naturally resist mold, mildew, and bacteria.

• Supports freshness and hygiene in bedding products.

Customizable Performance

Can be tailored for:

• Firmness levels (soft → medium → firm)

• Thickness & density for specific mattress models

• Edge support and zoned comfort systems

Typical Specifications of coir board

 Advantages of using Coir Board in Mattresses?

• 100% Natural & Biodegradable

  Coir board is made from natural coconut fibers, making it an environmentally friendly alternative to synthetic foam. It is fully biodegradable and supports sustainable, eco-conscious mattress production.

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  Excellent Firm Support

  Coir board provides strong structural support, helping mattresses maintain their shape over time. It is ideal for firm and orthopedic mattresses, reducing sagging and extending product lifespan.

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  Superior Breathability

  The porous structure of coir fibers allows natural air circulation, keeping the mattress cool and well-ventilated. This helps regulate temperature and prevents heat buildup during sleep.

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  Moisture & Humidity Resistance

  Coir board naturally manages moisture, reducing dampness and preventing the growth of mold and mildew—especially beneficial in humid climates.

  ---

  Naturally Anti-Bacterial & Anti-Fungal

  Coconut coir contains natural compounds that resist bacteria, fungi, and dust mites, contributing to a healthier and more hygienic sleeping environment.

  ---

  Durable & Long-Lasting

  High-density coir boards are highly resilient, with excellent compression recovery. They maintain firmness and performance even after long-term use.

 Top of coco board manufacture in Viet Nam? COCO HITECH Co., Ltd.

• One of the most recognized coir board manufacturers and exporters in Vietnam, producing various types of coir board (hard resin board, soft latex board, needle-felted coir) used in mattresses.

• Offers coir boards, coir mats, coir ropes and other coir fiber products from coconut.

• Export focus — serving markets in USA, Europe, Japan, China, South Korea, etc

COCO HITECH TEAM:

• 대표: Mr.Ryan (Vietnam): +84 938244404(Kakaotalk, Wechat, Whatsapp)
• Amy (English) : +84 965106010 (WhatsApp, Kakao, Line)
• Ryna ( 한국 영업 담당자 ): +84 0364775030
• Vi (中文）+84397317401| 微信ID: Nttv0608
• Website: https://cocohitech.com
• Website: https://kr.cocohitech.com(Korea)
• Website: https://cocohitech.jp/ (Japan)
• Youtube: https://www.youtube.com/watch?v=X7uwnNDKJ4M&t=70s
• Instagram: https://www.instagram.com/cocohitech/

1. Plain Coir Mattress
   • 100% coir core
   • Firm and economical
2. Rubberized Coir Mattress
   • Coir bonded with natural latex
   • More flexible and durable
3. Coir + Foam/Latex Mattress
   • Coir base + top comfort layers
   • Balances firmness and softness

 How is a Coir Mattress Made?

1. Coconut husks are soaked, beaten, and defibred to extract coir fibers.
2. The fibers are washed, dried, and needle punched or rubberized (bonded with natural latex).
3. The coir sheets are layered to form the mattress core.
4. Additional layers like latex foam or memory foam may be added.
5. The mattress is stitched or quilted with a fabric cover.

   

Features and Benefits of using coir mattress

Feature	Benefit
Breathable	Natural ventilation, stays cool in summer
Eco-friendly	Made from renewable coconut fiber
Firm support	Good for spine alignment and back pain
Durable	Long-lasting, especially rubberized types
Anti-dust mite	Naturally resistant to bacteria and allergens

Top popular sizes of coir mattress

• Sizes: Single, Queen, King, custom sizes
• Thickness: 5 cm – 15 cm or more
• Packing: Vacuum pressed, roll packed or flat
• Markets: Popular in India, Korea, Middle East, Europe

  

COCONUT COIR BOARD FOR COIR MATTRESS PRODUCTION: COCO HITECH is top manufacturer of natural coir board for coir mattress production.

1. LATEX COIR BOARD: SOFT AND ELASTIC
2. RESIN COIR BOARD: HARD
3. BABY COIR BOARD

   

COCO HITECH is proud to be the TOP coir product in Viet Nam, our major products are coir mat, coir net, coir mattress, coir shade sail….For competitive quotation, free to contact with our dedicated team sales, we can communicate in English, Chinese, Korean, and Japanese.COCONUT COIR BOARD CATALOG

• Sales Director: Mr.Ryan (Vietnam): +84 938244404(Kakaotalk, Wechat, Whatsapp)
• Amy (English) : +84 965106010 (WhatsApp, Kakao, Wechat, Line)
• Ryna ( 한국 영업 담당자 ): +84 0364775030
• Vi (中文）+84397317401| 微信ID: Nttv0608
• Website: https://cocohitech.com
• Website: https://kr.cocohitech.com(Korea)
• Website: https://cocohitech.jp/ (Japan)
• Youtube: https://www.youtube.com/watch?v=X7uwnNDKJ4M&t=70s
• Instagram: https://www.instagram.com/cocohitech/

Benefits of Coir Tree Mats:

1. Weed Suppression: Prevents weeds from growing around the base of trees, reducing competition for nutrients and water.
2. Moisture Retention: Helps retain soil moisture by reducing evaporation, especially during dry seasons.
3. Biodegradable: Made from natural coconut fibers, these mats decompose over time, enriching the soil with organic matter.
4. Temperature Regulation: Acts as an insulator, protecting tree roots from extreme temperatures.
5. Eco-Friendly: A sustainable and renewable product that minimizes environmental impact.
6. Durability: Resistant to pests, fungi, and weather, making them suitable for various climates.

Common Uses:

• Around newly planted trees or saplings to protect the roots and improve survival rates.
• In gardens, orchards, or plantations to manage weeds and conserve water.
• As decorative ground covers in landscaping projects.

  

COIR TREE MATS PRODUCER IN VIET NAM

At COCO HITECH, we produce coir mulch mat, coir tree mat, coir disc mat to use for protect tree. The coir mulch mat size can be customized at customer ‘s request.

For competitive quotation, free to contact with our dedicated team sales, we can communicate in English, Chinese, Korean, and Japanese.

• 대표: Mr.Ryan (Vietnam): +84 938244404(Kakaotalk, Wechat, Whatsapp)
• Amy (English) : +84 965106010 (WhatsApp, Kakao, Line)
• Ryna ( 한국 영업 담당자 ): +84 0364775030
• Vi (中文）+84397317401| 微信ID: Nttv0608
• Website: https://cocohitech.com
• Website: https://kr.cocohitech.com(Korea)
• Website: https://cocohitech.jp/ (Japan)
• Youtube: https://www.youtube.com/watch?v=X7uwnNDKJ4M&t=70s
• Instagram: https://www.instagram.com/cocohitech/

Coco board, also known as coir board or rubberized coir board, is made from coconut coir fibers. These boards are primarily used in mattresses, providing a firm, eco-friendly, and durable material for support. Coir mattresses made from coco boards offer several advantages:

1. Breath-ability: The natural structure of coir allows for excellent air circulation, which helps regulate temperature, making the mattress cool and comfortable.
2. Eco-friendly: Coir is a renewable resource, and using it in mattresses reduces the reliance on synthetic materials.
3. Durability: Coir boards are long-lasting, providing a stable and supportive base for mattresses over time.
4. Firm Support: Coco board mattresses are ideal for people who prefer firm support, as the material provides a natural, resilient base.

   

Coco boards can be combined with other materials like latex or foam to create mattresses with varied comfort levels.

COCO BOARD MANUFACTURER IN VIET NAM

Located in Ben Tre, Viet Nam, COCO HITECH specialized in producing coir products such as coir mat, coir fiber mat, coir mattress, coir net, coir pad, coir shade sail. We are proud that our coir board are the top product in Viet Nam. Our coir board separate those kinds

1. 100 % coir fiber board or coir felt needle

   

2. Coir board latex (soft and elastic)

   

   

3. Coir board resin (hard)

   

   

For competitive quotation, free to contact with our dedicated team sales, we can communicate in English, Chinese, Korean, and Japanese.

• 대표: Mr.Ryan (Vietnam): +84 938244404(Kakaotalk, Wechat, Whatsapp)
• Amy (English) : +84 965106010(WhatsApp, Kakao, Line)
• Ryna ( 한국 영업 담당자 ): +84 0364775030
• Vi (中文）+84397317401| 微信ID：NTTV_0608
• Website: https://cocohitech.com
• Website: https://kr.cocohitech.com(Korea)
• Website: https://cocohitech.jp/ (Japan)
• Youtube: https://www.youtube.com/watch?v=X7uwnNDKJ4M&t=70s
• Instagram: https://www.instagram.com/cocohitech/

AS MANUFACTURER OF COIR MATTRESS, TODAY COCO HITECH WILL INTRODUCE HOW A COIR MATTRESS IS USED FOR YOUR MATTRESS?

1. COIR MATTRESS IS OVER BY COTTON DRAFT : 90%
2. COIR MATTRESS IS PUT ON THE BUTTON OF THE MATTRESS
3. COIR MATTRESS IS PUT AS A LAYER IN THE MIDDLE

SIZE AND SHAPE OF COIR MATTRESS

• COIR MATTRESS FULL SIZE : 52 x 74 inch = 132cm x 188cm
• COIR MATTRESS TWIN SIZE: 37 x 74 inch = 94cm x 188cm
• COIR MATTRESS QUEEN BED: 5 x 78.5 inch = 148.5cm x 199cm
• COIR MATTRESS CA-KING BED : 71 x 83 inch = 180cm x 210cm

THICKNESS: 1 inch/ 2 inch / 3 inch

COCONUT COIR PAD MANUFACTURER – COCO HITECH are proud to be one of the top coir mattress in Viet Nam. We control the raw material strict in order to product the best coir pad for mattress will be good for human being.

For any inquiries, feel free to contact with our desiccate team sales,

• 대표: Mr.Ryan (Vietnam): +84 938244404(Kakaotalk, Wechat, Whatsapp)
• Ms.Lan ( 한국 영업 담당자 ): +84 969273598| Kakaotalk ID: hoailan98
• Ms. Vi (中文）+84397317401| 微信ID：NTTV_0608
• Amy (English) : +84 965106010(WhatsApp, Kakao, Line)
• Website: https://cocohitech.com
• Website: https://kr.cocohitech.com(Korea)
• Website: https://cocohitech.jp/ (Japan)
• Youtube: https://www.youtube.com/watch?v=X7uwnNDKJ4M&t=70s
• Instagram: https://www.instagram.com/cocohitech/